The production is conducted by the international imported advanced automation equipment, and adopts the flexible, automatic and informationized production concept to carry out standardized production. It has the international leading technology of cylinder honing, crankshaft grinding machine, low pressure carburizing heat treatment and laser welding etc., and can independently process and assemble the cylinder blocks, cylinder covers, crankshafts, housing, etc.. In order to meet customer needs, the factory distributed in Baoding, Xushui, Tianjin, Yangzhong etc., and the annual production capacity is over one million.
HYCET Engine System Corp. Ltd
HYCET Engine System Corp. Ltd is a high-quality product / technical service provider with complete experience in engine products from concept design to mass production. It has independent design centers, trial production centers, test centers, and manufacturing bases, among which the factories layout are Baoding, Xushui, Tianjin In Yangzhong, the planned production capacity will reach 1.95 million units in 2025. The products mainly cover 1.0-3.0L gasoline and diesel engines. The production adopts internationally imported advanced automation equipment. The advanced equipment from the world's top suppliers such as Germany GROB, Japan Makino, France COMAU, Britain Landis, United States Vannet, Spain Esita guarantees excellent product quality; flexibility , Automated, information-based production concept, standardized production system, cylinder honing, crankshaft grinder, low-pressure carburizing heat treatment, laser welding and other international leading production processes, forged excellent product performance; with complete line of information recognition, error prevention , Traceability, information upload function, production line quality traceability system, advanced visual inspection technology, efficient AVL online cold test-NVH test, intake and exhaust pressure test, etc., provide a comprehensive guarantee for production safety and product quality.
蜂巢传动
蜂巢传动自动变速器工厂位于河北保定徐水产业园,规划占地面积14.5万平方米, 具备年产100万台变速器总成能力,主要负责7DCT零部件生产及整箱装配 。整体规划采用国际化标准建设,加工及检测设备全部为欧系高端品牌,高度的集成化、自动化有效消除人为因素导致的加工质量问题。通过大量采用干切技术,同时配合集中吸雾和集中水冷系统,有效控制车间空气质量和温度,实现绿色生产。
公司采用LMS、WMS、SAP实现物料精准追溯及库存管理。同时通过采用低压渗碳、差壳焊接、滚插等先进工艺技术配合欧系精密加工设备实现产品质量的高度一致性。装配生产线通过采用机械防错、照相防错及传感器防错等手段实现装配过程防错率100%。工厂内配置了三坐标、齿轮检测中心等近百台欧系精密测量设备及百余台生产现场非标测量系统,拥有业内最先进的10万级清洁度实验室,通过上述测量系统与Q-DAS系统配合,实现生产过程质量数据实时传递、分析,有效支撑产品质量体系的实现。
公司于2019年10月启动搭建了蜂巢徐水经营决策中心项目,实现经营数据全面、真实、透明,为公司决策层、管理层、执行层构建统一的数据工作台,培养“用数据说话的企业文化”。
蜂巢智能转向
工厂占地面积6700平方米,共投资1.03亿元,已具备12.5万台的年配套能力。主要分为四大板块:总成储存区、生产线体、零部件储存区、蜗轮加工区。
生产线体采用半自动化装配方式,优点如下:1,柔性化程度高2,减轻员工工作强度3,测试设备均采用自动化设备,避免人为因素干扰,提高产品可靠性,线体主要分为三个部分:助力单元分装线、传感器单元分装线、总成装配线。